Water Treatment Plants

Water Treatment Plants meet the demands of water treatment and purification as per the specific process requirements of small as well as large scale production sectors. Here, our expertise lies in making these available in different operating specifications as well as in efficient performance standards that make these preferred choices of the customers. Also recognized for durable fabricated finish, these Water Treatment Plants are also made to undergo extensive checks at each production levels to assure in them superior performance support as well as reliable performance standards. We can also offer these with customized changes in specifications so as to match up with the specific demands of end processes being carried out at client's end.

De-Mineralization Plants

De-Mineralization Plants are well recognized for features like superior performance as well as providing optimum water purification through effective removal of calcium and magnesium salts present in water as well as maintaining the TDS levels in water. These deliver functionality as Mixed Bed DM Plants and are designed to achieve conductivity that is less than 0.5 micro Siemens/cm. These are also made available with FRP/Mild Steel Rubber Lining support as well as SS 316 L construction that provides in these optimum functional support.

Features :
• DM Plants made available in options of Two Bed & Mixed Bed units
• Available in different operational sizes
• Comes with cation as well as anion exchanger unit in different diameter options from 200 mm to 2000 mm
• Comes with Valves or Multi Port Valve support as per the size and finish needs of the customers
• Two Bed DM Plants feature strong acid cation exchanger as well as base anion exchanger resin that helps in achieving reduction of total dissolved
  solids up to 2 - 5 ppm
• Comes with conductivity meters for checking water quality of treated water at outlet
• Comes with degasification unit for decreasing load on Anion unit
• Mixed Bed Units can be applied in series with support of Two Bed DM Plant as polisher unit for achieving production of treated water with
  conductivity of less than 1 mS/cm
• Plants also feature Cation Polisher Unit so as to achieve defined acidic water quality in specific applications
• Plants help in production of treated water that has conductivity for Two Bed of less than 10 mS/cm
• Plants also help in production of treated water having conductivity for and less than 1 mS/cm with pH as required by customers

Technical Specifications :
D.M. Water Plant Range - 200 LPH TO 50000 LPH
MOC FRP or MS New Series
Model FRP/ MS - 2 no.
Model-no DM /FRP-M.P.V / SMV
Operating Pressure 3 TO 5 KG
PRE Filter Media Sand Filter
Resin Type Resin
Resin Make CATION, ANION
Resin Type INDION
Resin Quantity 220-H, NIP
Regenerant HCL , Caustic Soda
Regeneration TANK FRP - PP
Piping PVC OR MS
Conductivity Meter To show conductivity or TDS

Reverse Osmosis Plants

Reverse Osmosis Plants are made available in a wide range and find application in bringing reduction in dissolved as well as non-dissolved solids, bacterial components as well as suspended particles in water. Here, our expertise lies in making these available in different finish specifications and as per operational standards as followed internationally. With the systems having high demand in small and large scale manufacturing industries, some of the advantages these RP plants provide include:

• In effectively removing the presence of bacteria from water
• In production of water which meets specifications as demanded by users

Standard Operating Parts of RO systems :
The standard operational parts of reverse osmosis plants include

Pre Micron Filter
Stainless Steel Pressure tubes with Membrane support
Wet Panel with Flow Indicators support
Pressure switches
Pressure Regulator valve
High Pressure Pump
Electrical Control Panel with TDS meter support
Pressure gauges
Electrically driven solenoid valve
Stainless steel 304 frame (Skid)
Optional Operating Part of RO Systems :
Membrane cleaning system
Low Pressure cut off switch
Low pressure safety cut-off switch
Level switches
Automatic Fast rinse flush

Technical Specifications :
• Systems preferred for use for water that has TDS up to 100 ppm to 50,000 ppm
• Modular finish design that allows handling of wide flow rates from 100 LPH to 10000 LPH
• Available in construction choices of FRP, SS , MS
• Available in different model options from 200LPH TO 50,000 LPH
• Available with pressure vessel constructed using FRP, SS, MS metal support
• Systems offered with working pressures from 5 KG to 100KG
• Coming with sand and carbon pre filter media support
• Available with cation and anion resin media type option
• Available in micron filter options of 10, 20, 30, 40 "
• Available in porosity options from 0.1 TO 100 micron
• Offered with quality assured high pressure pumps of CRI, NANFANG, GRUNDFOS make
• Available in different RO membrane makes including DOW, HYDRANAUTICS, OLTREMARE
• Can be offered with/without automation support

Contamination Removed by R. O. Systems :
Material %Removal Material %Removal
Bacteria 100% Lead 97%
Barium 97% Nickel 97%
Bicarbonate 94% Nitrates 85%
Calcium 97% Pesticide 97%
Chlorides 90% Potassium 92%
Chromates 92% Radium 97%
Copper 97% Silicate 96%
Cryplosoridium 100% Silver 85%
Detergent 97% Sodium 92%
Flo-ride 90% Strontium 97%
Herbicides 97% Sulphate 97%
Insecticides 97% Total Dissolve Solids 95 to 98%

Effluent Treatment Plants

Effluent Treatment Plants are backed by latest technology support that makes these suitable for application involving water purification in different industry sectors. Here, we ensure these are constructed as per approval from Government, WHO as well as industrial standards. With our expertise in offering complete range of Effluent Treatment Plants to different industry sectors, these are basically used for achieving effluent recirculation or zero discharge of water.

Technical Features :
• Featuring presence of screening/ grit chambers for effectively removing floatable matter & sand, grit as well as stones as present in raw effluents
• Presence of oil and grease traps that assists in effectively removing presence of grease and floatable oil from raw effluents
• Primary treatment provided through -
- Chemical treatment involving flocculation, coagulation, neutralization
- Separating solid-liquid and removal of suspended solids

• Secondary Treatment involves biological treatment that allows -
- Reduction of BOD/COD
- Separation of solid-liquid

• Biological treatment is also a possibility that can be used in form of aerobic or anaerobic, depending on quality of raw effluents and includes processes like -
- Aerobic- ASP (Activated Sludge Process)
- MBBR/FAB (Moving Bed Bioreactor/ Fluidized Aerated Bioreactor)
- SAFF (Submerged Aerated Fixed Film Bioreactor)
- MBR (Membrane Bioreactor)
- Anaerobic- UASB (Up-flow anaerobic Sludge Blanket Reactor)

• Tertiary treatment involves providing filtration support using sand and carbon media
• This stage assists in removal of present suspended solids as well as organic material

Industrial Applications :
With ultra-filtration as well as RO being the advanced technology support being utilized for achieving zero-discharge system, these Effluent Treatment Plants find usage in different industry sectors including:

Milk Product Manufacturing units
Pharmaceutical Industry
Textile Industry
Sugar Industry
Fertilizer Manufacturing Industry
Food Processing Industry
Dye and Pigment Manufacturing Industry
Petrochemical Industry
Distilleries

UV Sterilizer

UV Sterilizer systems offered by us find usage in effective removal of pollutants as well as other harmful contaminants that are present in water. Recognized for features like high performance, durable finish and easy operations, these also comply with defined industry standards and match up with the quality finish as well as optimum performance requirements as desired by the customers. For ensuring in them optimum functional support, we also conduct extensive inspections of these UV Sterilizers that assures of their precision working standards. Standard Functional Parts of UV Sterilization Systems:

The standard functional parts of these systems include :
Individual lamp indicator
Ballast
Drain
Test port
Optional Parts of UV Sterilization Systems :
Wiper system (manual/automatic program based)
UV monitoring
Intensity meter

Features :
• Presence of quality sleeves and quartz lamps for achieving desired results
• Presence of LED indicator as well as audio alarm in case of signal failure of each UV lamp
• Average lamp life of 9,000 burning hours
• UV dosage of 30,000 sec/cm2
• Under standard water quality & flow, these have capability to effectively destroy 99.9%+ micro-organisms
• Available in form of Domestic & Commercial UV Systems
• Comes with different per hour outputs
• Can be custom designed and offered as separate units
• System comprises micron bag filter, cartridge filter, activated carbon filters, ultra violet sterilization support
• System designed to eliminate all types of bacteria and deliver healthy, pure as well as safe water that can be used for drinking and potable use

Technical Specifications - UV Sterilizer Unit :
Model Various options
MOC SS 304 & 316
Operating Flow Rate 100 LPH TO 500 M3/ hr
Max. Operating Pressure 3.5 kgs/cm2
UV Dosage 30,000 micro-watts sec/cm2
Type of Lamps Quartz High Intensity UV Lamp
Total Wattage of UV Lamps As per output
Make of Lamps Sankyo Denki/ Phillips/Light source

Water Softener

Water Softeners are recognized in different industry sectors for delivering optimum functional support in different industry sectors. Matching up with the demands of providing excellent water purification, these water softening units find usage in ensuring complete removal of calcium ions and magnesium from water that in turn results in removal of water hardness as well as in other water filtration applications in different industry sectors. Here, our expertise also lies in making these available in customized operational specifications as per client's provided guidelines.

Features :
• High quality Water Softeners recognized for providing superior water purification
• Support removal of magnesium & calcium ions from water for removing hardness of water
• Mainly find application for desalination of water that makes water more soft and pure
• System commercially used for prevention of scaling & corrosion because of presence of magnesium and calcium salts
• Assisting the removal of salt presence from water, thus making it light
• Available in varied output capacities
• System comprises multiport/ individual valves, FRP pressure vessel, collection system for internal distribution & collection, ventury support for salt
  injection, salt tank, piping support, test kit and others
• Treated water quality having hardness that is less than 5 ppm
• Systems available in different diameters
• Pre-assembled systems that are factory tested and compact in finish
• Systems easy to install, use and maintain
• Multi port control valve that allows for easy operations
• Packed resin media support to provide for quality filtered water

Technical Features :
MOC FRP OR MS New Series
Model FRP/ MS - 2 no.
Model-no DM /FRP-M.P.V / SMV
Operating Pressure 3 TO 5 KG
PRE Filter Media Sand Filter
Resin Type Resin
Resin Make Cation
Resin Type Indion
Resin Quality 220-H
Regenerant HCL
Regeneration tank FRP-PP
Piping PVC/MS
Conductivity Meter For showing conductivity/TDS

Micron Filters

Micron Filters are made available in precision designed and constructed finish and finds application in areas like Pharmaceutical industries, Hospitals, Research laboratories, Marine industry as well as in many other industrial areas for meeting the demands of water filtration. Here, our expertise lies in making these Micron Filters available in a wide range from 0.1 to 15 capacities. These filters are recognized for features like excellent quality water output, easy installation as well as providing for high performance support in involved process applications. Here, we also ensure that these systems are also made to undergo extensive quality checks to assure in them optimum functional support.

Technical Features :
The basic technical features of these Micron Filters include:
• Filter Housing available in different construction modes like HDPE, SS 304, Poly Propylene, PP
• Made available in ½" to 1½" BSP Female thread size options
• Comes in mounting bracket support in SS 304 finish with available fittings allows for easy maintenance and handling support
• Filter Housings available in SS 304 / 316 finish and offered with Dairy End Fittings, threading or TC Fitting support
• Housings available with leg supports
• Available with filters that can be used alone/installed in series so as to achieve optimum results
• Expertise also lies in offering SS housing for use in special applications like in Food & Beverage use, Pharmaceutical and others

Available Options :
• Multimedia Filters-
- Offering wide series of multimedia filters
- Suitable for removal of suspended solids & heavy metals
- Filters available in Mild Steel, FRP and Stainless Steel finish

• Pressure Sand Filter -
- Filters offering removal of sediments, silt, sand as well as turbidity
- Unique design support that provides for maximum utilization of surface area and lesser pressure drops across pressure bed
- Also allows for effective elimination of impurities
- Superior stability and micro-porous character of media allowing suitability with virtually each application in water treatment industry

• Activated Carbon Filter -
- Most common options of treatment for dechlorination
- Also allows removal of taste as well as odor from water through adsorption procedure through surface area of media